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Bosch North America

Bosch Invests $8 Million to Upgrade Michigan Vehicle Test Track Facility

- Bosch collaborates with local companies, invests in local community with test track improvements
- Company continues its commitment to innovation in chassis systems
FARMINGTON HILLS, Mich. – Bosch has invested approximately $8 million to renovate its vehicle test track in Flat Rock, Mich., to provide a state-of -the-art facility that will be used to test a variety of innovative automotive technologies.

The renovation included repaving and expanding the surface size of the site’s Vehicle Dynamics Area, and reconfiguring the test facility to accommodate Bosch’s vehicle dynamics and foundation brake testing.

Facility improvements include:
• Pad Size expansion from 417,000 to 937,000 square feet
• Addition of a three-lane high bank curve
• Extension of the track loop from ¾-mile to 1.4 miles
• New installation of a hydroplane surface

“This proactive investment in the expansion of our testing facility provides us with the necessary means to continue to bring innovative safety technologies to market,” said Ronaldo Reimer, regional president, Chassis Systems Control Division, Bosch North America. “The current state of the economy puts even greater focus on finding the right balance between running a leaner, smarter business while also having the tools and products necessary to continue to advance innovation to meet future needs and requirements.”

Plans for the Vehicle Dynamics Area renovation began in August 2007. After breaking ground in May 2008, the renovation of the Vehicle Dynamics Area required 13,000 hours of labor and was completed on time and within targeted budget in November 2008.

Since its original design in 1989, the Flat Rock facility has served as a key tool in Bosch’s development of crash avoidance technologies intended to help reduce U.S. vehicle-related fatalities. A leader in advanced safety systems and first-to-market with proven systems such as electronic stability control (ESC), Bosch ensures its systems meet real-world driving requirements through rigorous testing like that performed at its facility in southeast Michigan. The Flat Rock facility is one of three Bosch proving grounds located in the U.S. and one of seven Bosch proving grounds worldwide, serving a variety of manufacturers and suppliers in the light vehicle, heavy truck, recreational vehicle and bus industries. One of the facility’s test surface areas, the Vehicle Dynamics Area contains both wet and dry asphalt and can accommodate high-speed straight line stops.

In addition to offering considerable economic significance, the renovation project demonstrates Bosch’s dedication to the State of Michigan by improving its operations here. While seven Bosch associates are assigned to the site, up to 40 associates could be on site each day running various tests.

Bosch retained Ghafari Associates LLC of Dearborn, Mich., for the design of the new Bosch facility; D’Angelo Construction to manage the project construction; Dan’s Excavating for general contracting; as well as various other Michigan companies to support the project. Ghafari Associates was involved in the facility’s original design.

“This is a great example of Michigan companies collaborating to further develop and contribute to the success of our region,” said Kay Stepper, director of marketing and product planning, Chassis Systems Control Division. “We valued the opportunity to collaborate with various local contractors to draw on our collective expertise,” he said.

Stepper explained that the project required the removal of the existing track; installation of a new subgrade material which was improved with lime stabilization; installation of a new test track with a banked curve; hydroplane area; vehicle dynamics area; staging area and new storm water retention ponds; and the extension of electrical service for the test track storm water pumping area.

Bosch’s commitment to the environment has been an important factor in its long tradition in technological advancement. Through sustainable design, environmental consciousness and sensitive land use, Bosch took specific measures within this project to preserve the environment.

For example, green gravel shoulders were constructed using a blend of milled asphalt from the original pavement, clay and sand, providing a stable shoulder surface. In doing so, the project team was able to recycle the asphalt from the former Vehicle Dynamics Area, as well as reduce and/or avoid certain disposal costs.

“We also intend to rent this facility to automakers, automotive suppliers, government entities, media and others who are in need of this type of test track facility,” said Stepper.

The Bosch Group is a leading global supplier of technology and services. In the areas of automotive and industrial technology, consumer goods, and building technology, some 280,000 associates generated sales of 45.1 billion euros ($66.4 billion) in fiscal year 2008. The Bosch Group comprises Robert Bosch GmbH and its more than 300 subsidiaries and regional companies in over 60 countries. Including sales and service partners, Bosch is represented in roughly 150 countries. This worldwide development, manufacturing, and sales network is the foundation for further growth. Each year, Bosch spends more than 3.5 billion euros ($5.7 billion), or eight percent of its sales revenue, for research and development and applies for over 3,000 patents worldwide. With all its products and services, Bosch enhances the quality of life by providing solutions which are both innovative and beneficial.

In North America, the Bosch Group manufactures and markets automotive original equipment and aftermarket products, industrial drives and control technology, power tools, security and packaging technology, thermotechnology, household appliances, solar energy and healthcare. Bosch employs nearly 24,000 associates in more than 70 locations throughout the U.S., Canada and Mexico, with reported sales of $8.6 billion in fiscal 2008. For more information on the company, visit www.boschusa.com.

Note: Figures based on 2008 conversion rate of 1 Euro = $1.4710 U.S.; 2007 rate of 1 Euro = $1.3704 U.S.



Bosch Flat Rock Expansion - July 2009

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